MPT Group
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t: +44 (0)1706 878558
e: info@mptgroup.com
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NEW AUTOTUFTER

Automatic mattress tufting system

The New Autotufter is a fully automated mattress tufting machine now with multiple lace length system. This New Patented Technology means the Autotufter will automatically select and load the required lace lengths for any mattress in the assembly line without any operator intervention required. This new innovation also means we are able to offer faster cycle times, eliminate downtime for lace changes. The New Autotufter now meets the demands of any manufacturing environment, big or small.

  • DOWNLOAD BROCHURE

Key Features

  • Multiple lace lengths ranging from 50mm to 385mm
  • Auto indexing of different lace lengths
  • Velcro system for inner lace tufting
  • Helical Avoidance System as standard
  • Patented technology
  • Fully automated tufting solution
  • Suitable for both mattresses and futons
  • Works with standard tufts and washers
  • New Pom-Pom washers for high mattresses
  • Eliminates material handling
  • Automatic product sizing and pattern selection
  • Barcode reading for tuft configuration
  • Fast changeover times between different tuft lengths
  • Reduced material handling
  • Impressive payback time on investment
  • 200+ mattresses per 8-hour shift
  • Eliminates RSI disorders
  • Switchable between standard washers and Pom-Pom washers

TECHNICAL DATA

  • Machine speeds based on first to last tuft: 3ft in 85 seconds 4’6” – 5’ in 105 seconds. Production environment data
  • Plc control using touch screen technology
  • Horizontal feed suitable for all spring types including pocket units, latex and futon mattresses
  • Helical avoidance system
  • Automatic product sizing *optional
  • Powered head exit facility (to ease threading and cleaning and minor sewing adjustments)
  • Continuous role feed tufts and washers available in full range of sizes
  • 5000 tufts per roll and 1900 washers per roll ensure continuous production of 80 – 100 mattresses without need for downtime
  • Caddie system for varying tuft lengths
  • Video monitoring system *optional
  • Auto stops for tuft and washer replenishment
  • Processes product sizes up to: width 2’6” – 7’0” and length up to 7’ *standard machine. Other machine sizes available

FOOT PLATE DIMENSIONS

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Contact Us
Newline Industrial Estate
Newline
Bacup
Lancashire
OL13 9RW
England
Tel: +44 [0] 1706 878 558
Fax: +44 [0] 1706 878 288
Email: info@mptgroup.com
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